Oil, gas, stainless steel, and IT – a success story

STAINLESS STEEL IPCs PROVEN EVEN OFFSHORE

An example from harsh 24/7 offshore drilling operations

For more than two decades, our stainless steel product lines have proven their reliability thousands of times across industries such as chemical processing, food and pharmaceutical production, medical and process engineering, and plant construction. As operator and visualization systems, they are continuously exposed to extreme environmental conditions.

Where moisture, dirt, vibration, and aggressive substances are present, selecting the right hardware is critical to ensuring stable and reliable operation.

A recent example: An internationally operating drilling and exploration service provider faced the challenge of deploying a reliable HMI system directly at the rig. Standard industrial PCs proved insufficiently robust, leading to recurring maintenance efforts and unplanned downtime.

What was required was a durable and high-performance stainless steel system that would operate reliably even under the harshest conditions and integrate seamlessly into existing systems.

Background

Offshore drilling control rooms serve as secure, climate-controlled hubs where operators oversee well pressure, mud circulation, BOP status, alarms, and interlocks through SCADA dashboards, all in real time, 24/7. Reliable visualization and accurate touch response are critical, even a small delay or misread can have serious consequences for safety, compliance, and operational efficiency. Unlike the open deck, the control room is protected from direct exposure to saltwater, but the demands remain high.

Continuous vibration, nonstop duty cycles, and frequent wipe-downs with disinfectants place significant stress on electronic equipment. At the same time, tight console layouts and harsh overhead lighting create additional challenges for screen readability and system integration.

A global drilling contractor was facing these very issues. Their existing Panel PC suffered from glare and fogging, inaccurate touch performance during alarm handling, and degraded enclosures after years of heavy cleaning. They needed a rugged, corrosion-resistant panel PC that could maintain a clear display under bright conditions, integrate seamlessly and withstand continuous use.

[Diagramm] The stainless steel IPCs were integrated into the consoles of the control room.

Main Challenges

Glare and Fogging Reduced Operator Visibility: In the control room, operators struggled with glare from overhead lighting and shifting ambient conditions that made screens difficult to read. Older displays without optical bonding also fogged during temperature changes, which obscured alarms and important drilling data at critical moments.
Inaccurate Touch Response During Critical Alarms: During fast-paced operations, acknowledging alarms and adjusting parameters required quick, precise input. Legacy HMIs often failed to register commands when operators wore gloves, causing missed or delayed responses that slowed decision-making.
Frequent Cleaning Caused Premature Wear: Routine cleaning with alcohol-based and solvent wipes gradually wore down bezels and seals on older equipment. Over time, this led to degraded performance, shorter product lifecycles, and additional maintenance costs.
Limited Space Complicated System Upgrades: The control room consoles were compact, leaving little flexibility for new equipment. Any replacement system needed to fit existing VESA or yoke mounts and integrate smoothly into the current setup without requiring a redesign or extended downtime.
Continuous Vibration Threatened Long-Term Reliability: Offshore rigs operate continuously, with vibration from drilling equipment traveling through the structure. Without reinforced assemblies and rugged design, display systems risked instability, reduced performance, and potential downtime over extended use.

Core Product

[Bild] 17-inch stainless steel panel IPC with IP69K all-round protection
 

Panel IPC R17IAD3S-SPM169

Intel Core i5-1235U
17-inch (16:9) with optical bonding
Touchscreen: P-CAP multi-touch
Material: Stainless steel, brushed
IP69K protection rating all around, including interfaces
Mounting: VESA 200×100 mm
Long-term availability

Key Features

17-inch PCAP Touchscreen with SXGA Resolution: The 17-inch display with 1280 × 1024 resolution provides crisp, detailed visualization of drilling data and alarms. Its projected capacitive (PCAP) touchscreen offers fast, accurate response—even when operators wear gloves—ensuring smooth navigation and reliable alarm handling.
SUS 316 Stainless Steel Enclosure: Built with marine-grade SUS 316 / AISI 316 stainless steel, the panel PC is resistant to corrosion from disinfectants and harsh offshore conditions. The smooth, durable surface is easy to sanitize, making it ideal for control room environments where hygiene and longevity are essential.
Full IP69K Protection: Designed for the most demanding cleaning routines, the system withstands high-pressure, high-temperature washdowns. This ensures the device remains fully sealed and functional, even after repeated exposure to rigorous cleaning protocols.
Optical Bonding for Enhanced Readability: By bonding the touchscreen to the display, optical bonding eliminates internal air gaps that can cause glare and condensation. The result is sharper visibility under bright lighting and a more durable structure that stands up to vibration and long-term use.
Flexible Mounting Options: With support for both VESA and yoke mounting, the panel PC can be installed seamlessly into existing control room consoles. This flexibility simplifies integration, reduces installation time, and allows operators to maintain their preferred workstation setup.
Discover all features now
[Foto] IP69K Water and Dust Resistance
 
[Foto] Comprehensive Applications

Why TL and Winmate?

Rugged Solutions for Offshore Environments
Proven Reliability in 24/7 Operations
Enhanced Visibility and Touch Accuracy
Seamless Integration into Existing Systems
Trusted Global Partner

Conclusion:   By upgrading to Winmate’s 17-inch IP69K Stainless Steel Panel PC, the offshore drilling contractor successfully overcame long-standing challenges in their control room. Issues such as glare, fogging, touch inaccuracy, and premature equipment wear were resolved with a solution engineered for durability, readability, and seamless integration. With marine-grade stainless steel construction, optical bonding for enhanced clarity, and full IP69K protection, the new system provides reliable performance under continuous operation.

This deployment not only improved operator efficiency and safety but also reduced maintenance downtime and extended the lifecycle of critical Panel PC equipment, delivering long-term value for offshore drilling operations.

For more information about rugged computing solutions, please contact TL Electronic directly – we will be happy to advise you personally on your application.

Contact your expert now
Cristian Gagliolo
 

Cristian Gagliolo

Sales Manager, TL Electronic

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